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Fully Automatic Band Saw Machines

Fully Automatic Band Saw Machines
Fully Automatic Band Saw Machines
Product Code : FABSM
Brand Name : ZEAL TECH AUTOMATION
Product Description

Since our inception, we are involved in manufacturing and supplying a qualitative range of Fully Automatic Band Saw Machines. These vertical band-saw machines are featured with two tungsten carbide horizontal cutting arms, which are operated by the hydraulic cylinders. Available in different cutting capacities, band speeds, blade dimensions and motor capacities, our machines are designed using PLC automation technique. Our offered Fully Automatic Band Saw Machines are appreciated for their hydraulic operation, optimum performance, rigid body construction, corrosion resistance and longer functional life.

Construction/Functional Detail of Fully Automatic Band saw machine

  • Torsion free construction of Heavy duty Fabricated Structure of Machine.
  • Main Saw frame guided in two no's. Vertical Hardened Ground and Hard chrome plated columns.
  • Infinitely variable controlled cutting feed.
  • Rapid Up - Down movement of Cutting Arm by Hydraulic cylinders.
  • Auto height stop arrangement of cutting Arm after completion of cut.
  • Cutting Tool (Blade) guided on the two wheel of graded cast Iron.
  • Tungsten Carbide faces Blade Guides.
  • Hydraulic Operated Blade Tensioning Arrangement.
  • Hydraulic Operated job Clamping Main Vice and Shuttle Vice.
  • Hydraulic Shuttle table arrangement for Automatic Indexing.
  • Heavy duty reduction Gearbox for heavy cutting torque.
  • Automatic machine stop when blade breaks.
  • Inbuilt coolant tank with three way cooling arrangement.
  • Chips removing wire brush arrangement for cleaning of blade.
  • Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance.
  • Electrical Control Panel with PLC and high quality switchgears
  • Provision of length setting through Digital "Siko Meter".
  • Step Pulley with V-Belts for various band speed.

Optional Supply

  • VFD for various band speeds.
  • Hand Lubrication pump.
  • Automatic centralized Lubrication System
  • Motorized Automatic Scrap Removal Conveyor arrangement.
  • Motorized Chips removing wire brush Assembly.
  • Machine lamp.
  • Job Supporting Roller Table
  • Hydraulic Bundle Cutting Arrangement
  • Micro Mist Cooling Arrangement for Blade.
  • Recommended spares to meet emergency needs
    • "V" belts for "V" pulley - 2 Nos.
    • Electric glass fuses - 1 Set
    • Ball bearings for blade guides - 4 Nos.
    • Carbide wear plate set - 1 Set
    • Oil seals for hydraulic cylinders - 1 Set
    • Pressure gauge 0-140 bar for - 1 No.
    • Solenoid Coil - 2 Nos.

Technical Specifications

Model

210

260

300

360

460

550

650

800

1000

1250

Cutting Capacity

210x210x

260x260

300x300

360x360

460x460x

550x550

650x650x

800x800

1000x1000

1250x12050

Band Speed(Mtr/min)

20-100

20-100

20-100

20-100

20-100

20-100

20-100

20-100

20-100

20-100

Blade Size(mm)

3760x27x.9

4100x34x1.1

4100x34x1.1

4860x38x1.3

5800x38x1.3

6900x54x1.6

8000x67x1.6

8800x67x1.6

12300x80x1.6

12300x80x1.6

Saw Motor Capacity
-K.W.
-H.P

 

22
3.0

 

3.7
5.0

 

3.7
5.0

 

5.5
7.5

 

7.5
10.00

 

9.4
12.5

 

11.00
15.00

 

15.00
20.00

 

15.00
20.00

 

15.00
20.00
Hydraulic Reservoir
Ltr
Gallon


80
17


100
22


100
22


100
22


100
22


100
22


100
22


100
22


150
33


150
33
Coolant Motor Capacity
K.W
H.P


0.12
0.16


0.12
0.16


0.12
0.16


0.12
0.16


0.12
0.24


0.18
0.24


0.18
0.24


0.18
0.24


0.18
0.24


0.18

Hyd. Motor Capacity
K.W
H.P


0.75
1.00


0.75
1.00


0.75
1.00


0.75
1.00


1.50
2.00


1.50
2.00


1.50
2.00


1.50
2.00


2.25
3.00


2.25
3.00
Approx Net wet
DCTV in-kg
DCA in-kg


1000
1250


1450
2050


1450
2050


2150
2650


2650
3450


3850
4850


5500
6800


7500
9500


9500
12500


10500
14000
Overall dimensions DCTV in mm
-L
W
H


2200
1200
1580


2300
1600
1525


2300
1600
1525


2900
1700
1850


3200
1700
1850


3775
2050
2200


4600
2050
2500


4700
2550
2900


6000
3200
3475


6000
3200
3475
DCA in mm-
L
W
H


2200
1360
1580


2300
1950
1525


2300
1950
1525


2900
2250
1850


3200
2250
1850


3775
2925
2200


4600
2925
2500


4700
3600
2900


6000
4150
3475


6000
4150
3475

CTV: For Semi Automatic

DCA for Fully Automatic


ZEAL TECH AUTOMATION

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